PIPE FABRICATION SERVICES FOR ANY PIPE SYSTEMS

At STEVENS, our pipe fabrication team will work with you to determine the best solution for your specific project. Once we have a clear understanding of what you are looking for, our pipe fabrication experts will provide you with an estimate that includes every step in the process.

We've worked with complex piping systems, large and small piping projects, and a wide variety of customized piping projects. As leaders in the pipe fabrication industry, we know how to get the job done right, on time, and within budget.

Our pipe fabricator shop has decades of experience in meeting customer specifications across the nation, completing challenging assembly, and providing on-time delivery to make sure our clients' projects are finished on time.

Piping systems are integral to the operation of every business and every industry.  STEVENS specializes in pipe fabrication projects for a wide range of industries like:

  • Energy industry
  • Oil & Gas
  • Chemical
  • Power
  • Waste Water
  • Government
  • Food & Beverage 

Our pipe fabricator facility in Elyria is 40,000 square feet under roof on a 2.8-acre site with 28 feet of clearance.

get-your-industrial-pipe-fabrication-quote

Our facility can accommodate many types of pipe fabrication projects that other fab shops can't. 

We handle large/small bore pipe spools, pipe racks, equipment skids, support steel, ½” to 72’ diameter pipe/light wall to XXH.

Our pipe fabrication shop has an 80’ x 240’ fabrication bay with a 15-ton overhead crane and 22 feet of clearance under the hook to handle any project design requirements, no matter how big or small.

We also have a fit-up tack station and table, 14 welding stations with 1 or 2-ton jib cranes.

Want to see what a difference our pipe fabrication makes?  Check out our projects below to see how our pipe fabrication and installation helped these companies. 

  • MARKWEST MIDPOINT
    MARKWEST MIDPOINT
    Pipe Fabrication
  • ARCELORMITTAL: INDIANA HARBOR WEST
    ARCELORMITTAL: INDIANA HARBOR WEST
    Pipe Fabrication
×
MARKWEST MIDPOINT

Location: New Milton, West Virginia

STEVENS has performed several projects for MarkWest.

At their Midpoint Compressor site, near New Milton, West Virginia, our work started with a separate order with our wholly-owned subsidiary, CDMG, performing all of the pipe design. That was followed up by our fab shop, fabricating and shipping all of the spools as well as the slug catcher.

On-site, we performed site excavation and spoil removal. We placed 1,700 tons of limestone over a geotextile fabric. STEVENS performed all layouts, including anchor bolts, and installed more than 1,600 cy of concrete foundations and slabs encasing 110 tons of rebar.

With foundation, anchor bolts, and pipe racks in place, STEVENS proceeded to rig and set the three compressors, set and grout all equipment skids and tanks and then install and test all large and small bore piping. Much of this was done in the middle of winter.

Categories :
Pipe Fabrication
×
ARCELORMITTAL: INDIANA HARBOR WEST

Location: East Chicago, Indiana

A third project well worth highlighting is the #2 Slab Caster Upgrade at ArcelorMittal Indiana Harbor West Facility.

During five months in 2016, STEVENS made extensive modifications to existing foundations. Our crews performed heavy rigging followed by precision level and alignment of a new slab caster along with refurbishing equipment from the tundish down to the cut-off machine — all with minimal engineering. Most of the piping for the new spray chamber, water, grease, air, and hydraulic we field routed and installed “as-built”.

All of the work was performed over multiple shifts, working more than 70,000 man-hours without a single safety incident.

Categories :
Pipe Fabrication
  • MARKWEST MIDPOINT
    MARKWEST MIDPOINT
    Pipe Fabrication
  • ARCELORMITTAL: INDIANA HARBOR WEST
    ARCELORMITTAL: INDIANA HARBOR WEST
    Pipe Fabrication
×
MARKWEST MIDPOINT

Location: New Milton, West Virginia

STEVENS has performed several projects for MarkWest.

At their Midpoint Compressor site, near New Milton, West Virginia, our work started with a separate order with our wholly-owned subsidiary, CDMG, performing all of the pipe design. That was followed up by our fab shop, fabricating and shipping all of the spools as well as the slug catcher.

On-site, we performed site excavation and spoil removal. We placed 1,700 tons of limestone over a geotextile fabric. STEVENS performed all layouts, including anchor bolts, and installed more than 1,600 cy of concrete foundations and slabs encasing 110 tons of rebar.

With foundation, anchor bolts, and pipe racks in place, STEVENS proceeded to rig and set the three compressors, set and grout all equipment skids and tanks and then install and test all large and small bore piping. Much of this was done in the middle of winter.

Categories :
Pipe Fabrication
×
ARCELORMITTAL: INDIANA HARBOR WEST

Location: East Chicago, Indiana

A third project well worth highlighting is the #2 Slab Caster Upgrade at ArcelorMittal Indiana Harbor West Facility.

During five months in 2016, STEVENS made extensive modifications to existing foundations. Our crews performed heavy rigging followed by precision level and alignment of a new slab caster along with refurbishing equipment from the tundish down to the cut-off machine — all with minimal engineering. Most of the piping for the new spray chamber, water, grease, air, and hydraulic we field routed and installed “as-built”.

All of the work was performed over multiple shifts, working more than 70,000 man-hours without a single safety incident.

Categories :
Pipe Fabrication
  • MARKWEST MIDPOINT
    MARKWEST MIDPOINT
    Pipe Fabrication
×
MARKWEST MIDPOINT

Location: New Milton, West Virginia

STEVENS has performed several projects for MarkWest.

At their Midpoint Compressor site, near New Milton, West Virginia, our work started with a separate order with our wholly-owned subsidiary, CDMG, performing all of the pipe design. That was followed up by our fab shop, fabricating and shipping all of the spools as well as the slug catcher.

On-site, we performed site excavation and spoil removal. We placed 1,700 tons of limestone over a geotextile fabric. STEVENS performed all layouts, including anchor bolts, and installed more than 1,600 cy of concrete foundations and slabs encasing 110 tons of rebar.

With foundation, anchor bolts, and pipe racks in place, STEVENS proceeded to rig and set the three compressors, set and grout all equipment skids and tanks and then install and test all large and small bore piping. Much of this was done in the middle of winter.

Categories :
Pipe Fabrication
  • ARCELORMITTAL: INDIANA HARBOR WEST
    ARCELORMITTAL: INDIANA HARBOR WEST
    Pipe Fabrication
×
ARCELORMITTAL: INDIANA HARBOR WEST

Location: East Chicago, Indiana

A third project well worth highlighting is the #2 Slab Caster Upgrade at ArcelorMittal Indiana Harbor West Facility.

During five months in 2016, STEVENS made extensive modifications to existing foundations. Our crews performed heavy rigging followed by precision level and alignment of a new slab caster along with refurbishing equipment from the tundish down to the cut-off machine — all with minimal engineering. Most of the piping for the new spray chamber, water, grease, air, and hydraulic we field routed and installed “as-built”.

All of the work was performed over multiple shifts, working more than 70,000 man-hours without a single safety incident.

Categories :
Pipe Fabrication

What kind of pipe materials can you handle at your pipe fabrication facility?

We offer a wide range of pipe fabrication services, including:

- Carbon steel pipe fabrication

- Stainless steel pipe fabrication

- Nickel alloy pipe fabrication

- Aluminum pipe fabrication

- HDPE pipe fabrication

- Fiberglass pipe and equipment, so we can fabricate pipe systems to your exact specifications.

 

We offer NDT Examination Protocols

We take the utmost pride in providing the best piping quality to our clients.  That’s why we put our piping materials through an intensive review process to make sure that it meets your expectations.

We do the following non-destructive testing:

  • Hydrostatic
  • Radiograph
  • Magnetic Particle
  • Dye Penetrant

Our in-depth testing ensures that we provide the pipe fabrication solutions our customers need for their projects. 

our-pipefitter-working-on-a-stainless-steel-pipe

Our fabrication shop follows the quality control manual in accordance with ASME Boiler & Pressure Vessel codes and the National Board of Inspection Codes. 

"R" Stamp: shop and field repairs and alterations of pressure-retaining items in accordance with The NBIC

All our weld procedures are done in compliance with ASME Section IX-Welding, Brazing, and Fusing qualifications.

Our ASME-certified welders help create custom piping solutions for you. 

We do shielded metal arc welding (SMAW), gas tungsten arc welding (GTAW), gas metal arc welding (GMAW), and flux-cored arc welding (FCAW). 

Our experienced shop welders can make sure that we deliver our clients' projects on time.

our-pipefitter-working-on-a-pipe-fabrication-project

 

Our facility uses the most up-to-date technology and equipment.  

Below is a list of some of the pipe fabrication equipment we use to ensure our customers get the state-of-the-art piping they need for their facility.

  • Pipe rollers
  • Plasma Arc
  • 3000lb Positioner
  • 2500lb Pipe Turners
  • 6000lb Pipe Turners
  • 25HP Rotar Air Compressor
  • Roll Grooving
  • Pipe Bending (4" & under)
  • Torch Pipe Cutters & Beveller
  • H&S Tool Pipe Beveller
  • Band Saws - 12" wide
  • 800/1250lb Positioners
  • Stainless Steel Pipe Facing/Beveling Equipment
  • Roll Cutting
  • Sandblasting/Painting

At STEVENS, our pipe fitting capabilities are at the forefront of the industry.

We can work with the following piping materials:

  • Carbon Steel
  • Copper
  • Stainless Steel
  • Alloys
  • Plastic
  • Polyethylene pipe fitting
  • Tubing
  • Fiberglass Reinforced Plastic (FRP)
  • Chromes

 

We can also handle several piping joint types, such as:

  • Welded
  • Threaded
  • Soldering & Brazing
  • Pro-press Copper
  • Grooved (Victaulic)
  • Flanged
  • Solvent Weld
  • Fusion
  • Tubing Bending & Compression
  • FRP

 

Our piping systems types are

  • Process Piping
  • Hydronic Water Systems
  • Steam & Condensate
  • Lubrication & Grease
  • Compressed Air
  • Hydraulic Systems
  • Domestic Water
  • Wastewater
  • Natural & Propane Gas
  • Chemical Feed
  • Instrumentation

 

We can handle multiple types of installation:

  • Boilers
  • Pumps
  • HVAC Units
  • Hydraulic Power Unit
  • Cooling Towers
  • Chillers
  • Filtration Units
  • Chemical Tanks
  • Process Equipment
  • Fans
  • Drive Motors
  • Duct Work

Trust Your Project To One Of The Leading Pipe Fabrication Companies

Utilizing our temperature-controlled 40,000 square foot fabrication shop, STEVENS is capable of fabricating piping systems from very large to incredibly small.

As an industry leader, we have the latest in pipe fabricating technology and tooling, state-of-the-art cutting and welding equipment, and a host of mandrel benders.

We can efficiently turn out 10,000LF of fabricated pipe a month, complete with quality control and adherence to applicable codes and national standards.

STEVENS also has complete hydrostatic testing and documentation in place, as well as in-house chemical cleaning and flushing and protective coating capabilities.

If you need professionally created and engineered pipes for your next pipe fabrication project, don't hesitate to contact STEVENS.

Click below for your pipe fabrication quote today.

trust-the-best-pipe-fabrication-company